A COVID-19 Vaccine

How Vaccines Are Developed

Our lives won’t return to normal without a COVID-19 vaccine. Fred Hutch experts are at the forefront of an unprecedented, global effort to conceive of and test safe and effective vaccines against this virus, build factories to manufacture them and provide the logistics to deliver them to the arms of billions of people.

It’s about saving lives, protecting our way of life and making history. Here’s how it will happen.

Choosing Our Best Shots

 

Drs. Emerman and Malik in discussion

Brainstorming

In early January, researchers around the world began designing vaccines to block COVID-19. Already, there are 125 different vaccine candidates. Nearly all target the virus’s surface spikes, which it needs to infect human cells.

Checking, Testing, Sifting

In test-tube studies, scientists measure how well their vaccines train the immune system to recognize the spiked virus and block it before an infection can take hold. Most won’t make the cut. Promising vaccines are tested in animals.

Designing and Conducting Human Clinical Trials

 

Fred Hutch is working with the National Institutes of Health and others to design human clinical trials for five to seven of the most promising vaccine candidates developed by industry partners capable of making millions of doses. These candidates must pass three phases of human testing. Vaccine trials can take five years to design and complete. The goal: to get one or more COVID-19 vaccines ready to go by year-end.

Graphic of test tubes and science data
Phase 1

Is it safe?

Phase 1 clinical trials show if a vaccine is safe in humans and measure how their immune systems respond to it. They can take more than six months to complete. Researchers monitor patients closely for harmful side effects. While not designed to see if the vaccine can stop infection, such trials may give us early hints. Under fast-track COVID-19 rules, Phase 2 can start long before Phase 1 is done.

Graphic of clipboard and data
Phase 2

Is it working?

Phase 2 trials show whether biological signals of effectiveness show up in volunteers assigned randomly to a vaccine instead of a placebo. Enrolling hundreds, they provide detailed data on the immune response at different dosages in people of different ages and health status. Fast tracked, these trials that normally take a year will be smaller, shorter and run simultaneously with Phase 1 and 3 studies.

graphic of competition chart and test tube
Phase 3

Can it do the job?

Plans call for enrolling as many as 30,000 in Phase 3 trials to see whether a vaccine can protect individuals in a community against COVID-19. These studies must be large enough to prove that the vaccine reduces the risk of infection or serious illness. If all goes extraordinarily well, the first vaccine might be declared a success by year end. Researchers then will see how it compares to those that follow.

Manufacturing Enough Vaccine to Cover the World

 

Vials

Making enough vaccine to protect the world from COVID-19 will require an astonishing scale-up of global manufacturing. U.S. experts say 4.4 billion doses are needed to cover adults worldwide, a figure that would jump if shots are needed for kids. No one pharmaceutical company can meet that demand. Hence, current strategy supports development of many different vaccine types and building factories in advance, in hopes of approval. The U.S. has already bought vaccines “at risk” so that those doses — now in production — will be ready immediately if approved. Bill Gates has pledged to help fund factories for seven different vaccine candidates, knowing not all will succeed. Yet factories alone won’t work unless their supply lines for biological ingredients, immune-boosting adjuvants, and even the specialized glass vials and rubber stoppers to hold vaccines are stocked. The Trump administration initiative to have 300 million doses ready by January is called “Operation Warp Speed.”

“It'll be a few billion dollars we'll waste on manufacturing for the constructs that don't get picked because something else is better. But a few billion in this … where there's trillions of dollars being lost economically — it is worth it.”

– Bill Gates, Chairman, Bill & Melinda Gates Foundation

Scaling Up Distribution

 

Graphic of medical boxes

Shipping enough vaccines to cover 200 million adults in the United States, let alone to billions of others around the globe, is also massive undertaking and logistical challenge. Scale-up of distribution must consider that different vaccines may be more appropriate for one part of the world than others. For example, vaccines that require refrigeration may not work for developing countries in hot climates. Where health care clinics are hard for people to reach, single-dose vaccines will be better than those requiring two. With much of world trade constrained by COVID-19 border closings, transport of vaccines must clear regulatory hurdles and compete for cargo space. The sheer volume of shipments requiring careful handling will be a challenge for planes, trucks and even bicycles needed to get COVID-19 vaccines to the right places.

Delivering COVID-19 Vaccines to People

 

graphic of globe


From the moment the idea for a COVID-19 vaccine formed in researchers' minds, the goal has been to deliver it into the arms of billions. It is a difficult journey that typically takes a decade or more, but given this crisis, those time scales are being compressed. It is possible that the first vaccine may be ready by year-end. Those doses are likely to be limited. So, the question will be, who gets the vaccine first? Policymakers are likely to urge that health care workers — doctors, nurses and first responders — should be given priority. Nursing home residents have borne the brunt of this pandemic, but will the vaccines protect them? Which essential workers should be first if supplies are limited? Are highly paid executives more essential than grocery store clerks? Are meat packers and farm workers more essential than waiters and cooks in restaurants? Will there be policies in place to assure that access to vaccines does not divide along racial, ethnic or international lines? With luck, we’ll have to answer these difficult questions soon.

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